Genesis Asphalt Mixing Plant adantages:•30 years' experience, •China Engineering Academy Recommendation and we have academician working station, •1,500 sets of plants under service in the world, •during these years, we only make asphalt plant,so we are professtional; •we use a large number of imported cirtical parts•50 national patents and inventions.Our products are described as"Compared favourably with European product" by Chinese Engineering Academy.Since the first set of asphalt mixing plant export to Bangladesh in 1993,our asphalt mixing plant took an important place in the world market and win good reputation,Gensis products are exported to southeast Asia, central Asia, Middle East, Africa, America and other countries & regions. (Indonesia, Malaysia, the Philippines, Pakistan, Russia, Kazakhstan, Tajikistan, Turkmenistan, Qatar, Saudi Arabia, Eritrea, Ethiopia, Sudan, Libya, Algeria, Senegal, Guinea, Sierra Leone, Liberia, Cameroon, Tanzania, Zambia, Mozambique, Botswana and Colombia.
Highlight--- Remote control system for online instant&live technical support
For each set of our equipment, there is an optional "remote control system". Through connecting to your IPC in control room by internet, we can see running condition, recipe/formula info, fault message and provide online operations support or training(screen of center will show PC control interface on site, equipment setup information, production data, and also running condition of each part). Instead of giving a call and difficult to tell the problem exactly, or give an email to get an answer 1 day later, or making a visa and take the plane for site service with huger cost and energy, why not solve all at our office.
|Volume/number of cold bin||8m3/4|
|Dust collect type||Prinary volute casing collector + Secondary bag filter|
|Dust collect result||No more than 30mg/Nm3 Ringe-Imann grade 1|
|Fuel||Diesel/Heavy oil/Cold powder/Natural gas|
|Volume/number of hot bin||12t/4|
|Precision of aggregate metering||±0.5%|
|Precision of powder metering||±0.5%|
|Precision of asphalt metering||±0.35%|
|Mixer ability KG/batch||1000|
|Volume/number of asphalt tank||16m3/2|
|Volume of finished product bin(T)||-|
|Control system||Full auto computer control (PLC+LED+MOUSE)|
|HIGHT LIGHT||REMOTE CONTROL & DIAGNOSE SYSTEM|
MAIN SYSTEMS SHOW
Raw Aggregate Feeding SystemTo make feeding stable,smooth and continuous, feeding process is controlled by frequency converter, under automatic control mode,to realize stepless speed change.Equipped with warning device device against material empty.Belt material adopts high wear resistance seamless belt, which has longer service life.
Drying Drum & Burning SystemComparing to conventional design, exclusive design of material blade inside drum body could improve heating efficiency by 30% or more. Body and blade material adopt 20G boiler iron for longer service life.50mm thickness heat insulation layer bring better heat insulation effect.Italy EBICO oil/gas/coal powder burner has high combustion efficiency, which is saving energy and with low emission.
Vibrating ScreenVibration screen is self-synchronous linear type and driven by two vibration motors, the body of which adopts international advanced cold riveting technology without crack and deformation. Beam is made by using professional mold to ensure the geometric accuracy of screen core; unique inclined spring effectively reduces the vibration to make a smooth running for screen and bring a excellent vibration isolation effect.Container type wide inspection door is equipped at both sides of the vibration screen, which is easy for maintenance and changing screen meshwork, exhaust pipeline is installed at the top of vibration screen to send the produced dust to the dust collector.
Hot silo for aggregate storageAfter being sieved, hot aggregate of different diameter would be stored in relative hot silo, 50mm thickness rock-wool that covered outside keeps and reserves the temperature of aggregate. Outside the rock-wool, the wall is covered with stripe color steel plate, with exllent performance for heat insulation, which makes temperature reduce less than 20℃ in 12 hours.
Level indicator is set for realtime monitoring the inside level of aggregate.
Ladder-shaped segregation boards inside silo preventing inside tructure of silo from wear.Inspection hole and overflow pipeline are equipped for each silo.
Mixer-agitator tankThe mixer-agitator tank is double horizontal shaft vortex type, which could reach best mixing performance, mixing arm, blade and linier are made of special anti-frication cast steel, all liners are bolted outside of the tank, which is easy for replacement. Driven by double-reducer, by oil bath type gear working synchronously. Full open arc type emptying door could discharge finished asphalt product quickly which effectively reduces mixing interval.Heat preserved by heat tranfer oil, to keep heat to the maximum, the hydraulic gate for unloading is driven by two cylinders,under which there is a collecting hopper, to make sure that no asphalt remains scattering during discharging.
Dust Collection SystemTwo level dust collection system (volute casing collector + bag house collector), with high and low temperature protection device for the system security.Bag house collector using USA Dupont NOMEX bags, heat resisting and long life.Environmental friendly, emission concentration is less than 20mg/Nm3.The bag of the bag house filter adopts high temperature resistant material, which can withstand 220°C high temperature. Equipped with cold blast protection function against overheat.
Fine material (filler) storage supply systemSystem has 2 storage bins, one for mineral powder and another for waste powder, with level indicator.Dust collector and safety valve are set on bin top; The arch breaking air cushion prevent filler from backlogging. Equipped with screw conveyor (Italia WAM) to send filler directly to weighing hopper.
Bitumen Storage & Heating SystemElectric/diesel/gas/coal powered heating type as optional for convenience of users.China NO.1 brand bitumen gear pump, long service life and low failure rate.Integrated modular design, easy to transport.
Control system featuresAchieve friendly interface and strong function of man-machine conversation.Real-time indication of working state of each set.Particular automatic rationing function of cold feeding system.Accurate temperature-control mode of PID.Particular automatic compensation function for metage.Effective administration of material ratio and producing parameter.Powerful function of fault monitoring and cuing. Long-distance diagnosing function through Internet.
Genesis is a worldwide professional & China top tier company on the road construction field, we dedicate to the R&D,manufacturing and services of hot mix asphalt plant,while providing integrated project solutions.With over 30 years high-speed deveopment, we have established the "Wuxi road Construction Machinery Technology Center" with the capability of developing products independently, meanwhile we have made technological cooperation with many foreign companies to introduce key parts and enhance the product reliability.Our products have been judged as“famous brand product of Jiangsu province”and “famous trademark of Jiangsu province” and we are named as “new high-tech enterprise”by Science & Technology Office of Jiangsu Province.At present,we have sold over 1500 sets of asphalt plant in China mainland and across the world.The product quality gives us absolute confidence to enter any market in the world!
Spare parts Supply
We stock sufficient asphalt plant spare parts to assure timely support to our customers long after a plant has been delivered, installed and commissioned.
Asphalt plant spare parts includes items including bearings, rollers, belts, electrical components, felt bags, felt cages, pneumatic components, paddle mixer arms, tips, liners etc.
We have a complete plant running record system for each plant. By continuous tracking running conditions of these plants , rapid response and correct spare parts selection are available as well as our technical support.
Upon the plant arrival on site, our technicians wil visit your site to provide service items including installation and commissioning as well operation training.During the plant’s whole lifetime , our professional and fully trained service team is ready to offer an all-round service and support including guidance on plant productivity, plant maintenance, plant upgrades, relocation of equipment etc.
In general, we use the remote control system to solve most of the problems within 1 hour.Ensuring production continues.
Site visit is available if necessary.
Any problem, anytime, anywhere,Genesis is ready!
Q:How many workers are needed to operate one set of asphalt plant?
A:1 loader operator, 1 mechanical, 1 electrician, 1 supervisor ,1 the operator of the whole plant.
Q:How many days are used for installation of one set asphalt plant?
A:Around 15-30 days for the stationary type, within 5 days for the mobile type.
Q:Do you provide overseas erection and training service?
A:Yes, we can send experienced engineers to your country, guide erection and commissioning and train your workers how to operate the plant.
Q:Can you sent me some spare parts freely?
A:Some spare parts will be sent to you together with asphalt plants freely.
Q:Can I visit your factory?
A:Of course. We warmly welcome you to visit our factory. And we provide you great services like airport pick up, hotel booking, etc.
What are the requirements? Please leave a message or email to email@example.com.